3-7 Heating Zones Conical Twin Screw and Barrel Alloy Steel Material with HRC58-62 Nitriding Hardness

Product Description:

The Conical Twin Screw and Barrel is an advanced component designed to optimize the performance of injection molding machines. This product is specifically engineered to meet the rigorous demands of modern plastic processing, providing superior durability, precision, and efficiency. At its core, the Conical Twin Screw and Barrel features a conical tandem screw system, which ensures enhanced mixing and consistent material flow, making it an ideal choice for various injection molding applications.

One of the standout features of this product is its customizable screw heating zones, which range from 3 to 7 zones. This flexibility allows for precise temperature control along the length of the screw, ensuring uniform heating and melting of the plastic material. The ability to finely tune the heating zones contributes significantly to improving the quality of molded products by reducing thermal degradation and enhancing material homogeneity.

The screw itself is manufactured with exceptional hardness characteristics, boasting a hardness rating between HRC 58 and 62. This high hardness level ensures outstanding wear resistance, crucial for handling abrasive and high-performance polymers. Alongside this, the screw undergoes nitriding treatment to achieve a nitriding hardness of 950-1050HV, which further enhances its surface durability and resistance to corrosion and wear. These properties extend the service life of the injection molding screw set, reducing downtime and maintenance costs for manufacturers.

Precision engineering is another hallmark of the Conical Twin Screw and Barrel. The screw straightness is maintained at an incredibly tight tolerance of 0.015mm, ensuring smooth rotation and minimal vibration during operation. This precision directly contributes to improved machine performance, consistent output quality, and reduced mechanical wear. The combination of a conical twin screw design and this level of straightness promotes excellent material conveying and mixing capabilities, which are critical for achieving high-quality molded parts.

The structure of this product is a sophisticated barrel and screw combination that leverages the benefits of the conical twin screw design. The conical shape allows for gradual compression and efficient melting of plastic resins, while the twin screws work in tandem to provide superior mixing and conveying action. This structure is particularly advantageous for processing materials that require thorough mixing or have challenging flow characteristics.

Moreover, the barrel and screw combination is engineered to be compatible with a wide range of injection molding machines, making it a versatile solution for manufacturers seeking to upgrade or maintain their equipment. The robust design ensures reliable performance even under high-stress conditions, supporting continuous production and high throughput demands.

In summary, the Conical Twin Screw and Barrel product is a high-performance injection molding screw set that integrates advanced materials, precise engineering, and innovative design features. Its 3-7 screw heating zones offer superior thermal management, while the screw hardness of HRC 58-62 combined with nitriding hardness of 950-1050HV ensures exceptional wear resistance. The low screw straightness tolerance of 0.015mm guarantees precision and reliability in operation. The conical tandem screw system and barrel and screw combination structure work synergistically to enhance material processing efficiency and product quality. This product is an excellent choice for manufacturers looking to optimize their injection molding processes with a durable, efficient, and precise screw and barrel solution.

Technical Parameters:

Applications:

The Jialong Conical Twin Screw and Barrel product, model number 92/188, is a high-precision industrial component designed for a wide range of applications in the plastics, chemical, and food processing industries. Manufactured in China and certified with ISO9001, this product guarantees superior quality and durability. The Twin-Conical Screw Assembly is engineered with alloy steel, ensuring enhanced strength and longevity, while the barrel nitriding hardness of HRC58-62 provides excellent wear resistance under demanding operational conditions.

One of the primary application occasions for the Jialong 92/188 model is in extrusion and compounding processes that require efficient mixing, melting, and conveying of materials. The Barrel and Screw Combination features a barrel diameter range of 45-300mm, making it adaptable to various machine sizes and processing requirements. The screw straightness tolerance of 0.015mm ensures smooth operation and consistent product output, minimizing downtime and maintenance costs.

The Conical Tandem Screw System is ideal for scenarios where precise temperature control and material shear are critical. With 3-7 screw heating zones, operators can finely tune the temperature profile along the screw length, optimizing processing conditions for different materials such as polymers, rubber, and food substances. This system is particularly effective in producing high-quality pellets, films, and other plastic products that demand uniformity and structural integrity.

In addition to manufacturing plants specializing in plastics and chemical products, the Jialong Twin-Conical Screw Assembly is also well-suited for research and development laboratories where pilot-scale production and material testing occur. Its robust design and reliable performance enable users to experiment with various formulations while maintaining process stability.

For businesses looking to procure this product, the minimum order quantity is just one set, making it accessible for both large-scale operations and smaller enterprises. Priced competitively at USD $9600 per set, the product comes securely packaged in a wooden package to ensure safe delivery. The delivery time ranges from 1 to 35 work days, depending on order specifics and shipping arrangements, with payment terms based on T/T. Overall, the Jialong Conical Twin Screw and Barrel product offers a versatile, high-quality solution for diverse processing needs, combining advanced engineering with practical application flexibility.

Customization:

Introducing the Jialong Conical Twin Screw and Barrel, model number 92/188, a premium product originating from China. This Twin-Conical Screw Assembly is crafted from high-quality alloy steel, ensuring durability and excellent performance in various industrial applications.

Certified with ISO9001, the Conical Tandem Screw System guarantees superior quality and reliability. The screws feature nitriding hardness between 950-1050HV and an impressive screw straightness of 0.015mm, providing enhanced wear resistance and precision.

The system offers flexibility with screw heating zones ranging from 3 to 7, and barrel diameters available from 45mm up to 300mm, catering to diverse processing requirements. Each set is carefully packaged in a wooden package to ensure safe delivery.

With a minimum order quantity of just 1 set and priced at USD $9600 per set, customers can expect timely delivery within 1 to 35 workdays. Payment terms are convenient with T/T accepted.

Choose the Jialong Conical Tandem Screw System for your production needs and experience the benefits of advanced engineering combined with reliable service.

Support and Services:

Our Conical Twin Screw and Barrel products are designed to provide superior performance and durability in various industrial applications. We offer comprehensive technical support and services to ensure optimal operation and longevity of your equipment.

Our technical support team is equipped with extensive knowledge and experience to assist you with installation, maintenance, troubleshooting, and operational guidance. We provide detailed documentation, including user manuals and maintenance schedules, to help you maximize the efficiency of your Conical Twin Screw and Barrel system.

In addition to support, we offer tailored services such as customized engineering solutions, performance optimization, and on-site inspections. Our aim is to minimize downtime and enhance productivity by delivering timely and effective support.

Regular maintenance services are available to keep your equipment running smoothly. These services include inspection, cleaning, replacement of worn parts, and calibration to meet performance specifications.

We are committed to providing exceptional customer service and technical expertise to support your operational needs and ensure the reliability of your Conical Twin Screw and Barrel products.

Packing and Shipping:

Each Conical Twin Screw and Barrel is carefully packaged to ensure maximum protection during transit. The product is securely wrapped in anti-corrosive material and cushioned with high-density foam to prevent any damage. It is then placed inside a sturdy wooden crate designed to withstand rough handling and environmental factors.

For shipping, the packaged Conical Twin Screw and Barrel is loaded onto pallets and firmly strapped to avoid movement. The crates are labeled with handling instructions and shipping details for easy identification and safe transport. We offer multiple shipping options to meet your delivery requirements, including air freight, sea freight, and express courier services.

Upon receiving the shipment, please inspect the packaging for any signs of damage before signing the delivery receipt. Our packaging and shipping process ensures that your Conical Twin Screw and Barrel arrives in optimal condition, ready for immediate use.